{"id":6102,"date":"2021-05-19T10:22:37","date_gmt":"2021-05-19T10:22:37","guid":{"rendered":"https:\/\/wp.gestiondecompras.com\/?page_id=6102"},"modified":"2021-10-22T10:56:06","modified_gmt":"2021-10-22T10:56:06","slug":"metal-injection-moulding","status":"publish","type":"page","link":"https:\/\/wp.gestiondecompras.com\/en\/products\/powder-metallurgy\/metal-injection-moulding\/","title":{"rendered":"Metal injection moulding"},"content":{"rendered":"[spb_row element_name=”Row” wrap_type=”content-width” parallax_image_height=”content-height” parallax_image_movement=”fixed” parallax_image_speed=”0.5″ bg_video_loop=”yes” parallax_video_height=”window-height” parallax_video_overlay=”none” row_overlay_opacity=”0″ row_col_pos=”default” width=”1\/1″ el_position=”first last”] [spb_column col_animation=”none” col_animation_delay=”0″ col_bg_type=”cover” col_parallax_image_movement=”fixed” col_parallax_image_speed=”0.5″ col_padding=”0″ col_vertical_offset=”0″ col_horizontal_offset=”0″ col_custom_zindex=”0″ col_sm=”12″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_styling_global=”default” width=”1\/1″ el_position=”first last”] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”3\/4″ el_position=”first”]\n

In Gesti\u00f3n de Compras we have the necessary means to produce parts made by metal injection moulding with a huge variety of materials and shapes.<\/p>\n[\/spb_text_block][spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/4″ el_position=”last”]\n\n

\n \n \n Metal injection moulding<\/span>\n <\/a>\n <\/div>\n \n[\/spb_text_block] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/1″ el_position=”first last”]\n
\n[\/spb_text_block] [\/spb_column] [\/spb_row] [spb_row element_name=”Row” wrap_type=”content-width” parallax_image_height=”content-height” parallax_image_movement=”fixed” parallax_image_speed=”0.5″ bg_video_loop=”yes” parallax_video_height=”window-height” parallax_video_overlay=”none” row_overlay_opacity=”0″ row_col_pos=”default” width=”1\/1″ el_position=”first last”] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/1″ el_position=”first last”]\n

Process of Metal injection moulding
\n<\/strong><\/h2>\n
<\/div>\n[\/spb_text_block] [spb_boxed_content type=”coloured” box_link_target=”_self” padding_vertical=”0″ padding_horizontal=”0″ width=”1\/1″ el_position=”first last”]\n

Metal injection moulding (MIM) produces solid metal parts using injection moulding technology. This process involves four steps:<\/p>\n[\/spb_boxed_content] [spb_icon_box title=”Feedstock preparation” box_type=”standard-title” box_icon_type=”character” character=”1″ animate_svg=”no” target=”_self” animation=”none” animation_delay=”0″ animated_box_style=”coloured” animated_box_rounded=”yes” width=”1\/2″ el_position=”first”]\n

Primary raw for this process is a mixture of metal and a thermoplastic binder. The mixture is heated up, mixed, cooled and granulated to obtain homogeneous feedstock.<\/p>\n[\/spb_icon_box] [spb_icon_box title=”Injection moulding” box_type=”standard-title” box_icon_type=”character” character=”2″ animate_svg=”no” target=”_self” animation=”none” animation_delay=”0″ animated_box_style=”coloured” animated_box_rounded=”yes” width=”1\/2″ el_position=”last”]\n

The feedstock is melted and injected into the mould cavity, where it cools and solidifies into the shape of the part. Getting the “green part”. For this step can be used the same equipment and tools that for plastic moulding.<\/p>\n[\/spb_icon_box] [spb_icon_box title=”Binder removal” box_type=”standard-title” box_icon_type=”character” character=”3″ animate_svg=”no” target=”_self” animation=”none” animation_delay=”0″ animated_box_style=”coloured” animated_box_rounded=”yes” width=”1\/2″ el_position=”first”]\n

This step consist on remove most of binder the green part either by a solvent debiding or a thermal debiding or both of them. Once debinding is complete, the component is referred to as “brown part”.<\/p>\n[\/spb_icon_box] [spb_icon_box title=”Sintering” box_type=”standard-title” box_icon_type=”character” character=”4″ animate_svg=”no” target=”_self” animation=”none” animation_delay=”0″ animated_box_style=”coloured” animated_box_rounded=”yes” width=”1\/2″ el_position=”last”]\n

At this stage the brown part is sintered at a temperature close to 85% metal’s melting point. Obtaining a high density with the resultant reduction of volume (nearly 20%).<\/p>\n[\/spb_icon_box] [spb_blank_spacer height=”30px” width=”1\/1″ el_position=”first last”] [spb_boxed_content type=”coloured” box_link_target=”_self” padding_vertical=”0″ padding_horizontal=”0″ width=”1\/1″ el_position=”first last”]\n

Through this method small and intricate parts (usually up to 100 grams) are produced. A high production volume is necessary to do cost-effective this process.<\/p>\n

Materials used in this process are practically the same of conventional powder metallurgy. Are specially used metals with high melting points such as titanium alloys, steels and even super-alloys.<\/p>\n

Metal injection moulding presents several advantages respect to conventional powder metallurgy process:<\/p>\n

    \n
  • Better properties: is possible obtain porosities about 2% obtaining by this method higher mechanical strength, lower corrosion and magnetic properties improved.<\/li>\n
  • It provides flexibility in the design similar to plastic injection molding.<\/li>\n
  • Possibility to produce more details.<\/li>\n<\/ul>\n[\/spb_boxed_content] [spb_blank_spacer height=”30px” width=”1\/1″ el_position=”first last”] [\/spb_row] [spb_row element_name=”Row” wrap_type=”full-width-contained” row_bg_type=”image” row_bg_color=”#242424″ color_row_height=”content-height” bg_image=”3311″ bg_type=”cover” parallax_image_height=”content-height” parallax_image_movement=”scroll” parallax_image_speed=”standard” bg_video_loop=”yes” parallax_video_height=”window-height” row_top_style=”none” row_bottom_style=”none” parallax_video_overlay=”none” row_overlay_opacity=”0″ remove_element_spacing=”no” row_col_spacing=”0″ row_col_pos=”default” row_col_equal_heights=”no” row_expanding=”no” row_animation=”none” row_animation_delay=”0″ minimize_row=”no” simplified_controls=”yes” custom_css_percentage=”no” custom_css=”margin-top: 0px;margin-bottom: 0px;” border_styling_global=”default” el_class=”hideBackImage” width=”1\/1″ el_position=”first last”] [spb_column col_animation=”none” col_animation_delay=”0″ col_bg_color=”#242424″ col_bg_type=”cover” col_parallax_image_movement=”fixed” col_parallax_image_speed=”0.5″ col_padding=”0″ col_vertical_offset=”0″ col_horizontal_offset=”0″ col_custom_zindex=”0″ col_xs=”12″ col_sm=”12″ col_md=”8″ col_lg=”8″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”20″ padding_horizontal=”20″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;padding-top: 20px;padding-left: 20px;padding-right: 20px;padding-bottom: 20px;” border_styling_global=”default” width=”1\/1″ el_position=”first last”] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/1″ el_position=”first last”]\n

    Production<\/strong><\/h2>\n
    \n

    In Gesti\u00f3n de Compras<\/strong> we have the necessary means to produce parts made by metal injection moulding with a huge variety of materials and shapes. Ours factories are full equipped to produce parts from preparation of the feedstock with the desired materials to sintering and finish operation required. Its possible manufacture directly by a draw or a CAD archive.<\/span><\/p>\n

     <\/p>\n[\/spb_text_block] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/1″ el_position=”first last”]\n

    Materials and products
    \n<\/strong><\/h2>\n
    \n

    We work with a wide range of material such as:<\/span><\/p>\n

      \n
    • Carbon Steel.<\/span><\/li>\n
    • Cast Iron.<\/span><\/li>\n
    • Stainless Steel.<\/span><\/li>\n
    • Copper.<\/span><\/li>\n
    • Nickel.<\/span><\/li>\n
    • Titanium.<\/span><\/li>\n
    • Alloy Steel.<\/span><\/li>\n
    • Superalloys.<\/span><\/li>\n<\/ul>\n

      We work producing parts to indrustries such as:<\/span><\/p>\n

        \n
      • Medical and orthodontic (Scalpels, surgical tools, …)<\/span><\/li>\n
      • Automotive (Lock mechanisms, airbag sensors…)<\/span><\/li>\n
      • Electronics (Sensors)<\/span><\/li>\n
      • Aerospace (Rocket components, fuel pump, turbines, …)<\/span><\/li>\n
      • Firearms.<\/span><\/li>\n
      • Costumer products (watch cases, eyewear components, etc)<\/span><\/li>\n<\/ul>\n

         <\/p>\n[\/spb_text_block] [\/spb_column] [\/spb_row] [spb_row element_name=”Row” wrap_type=”standard-width” row_bg_type=”color” color_row_height=”content-height” bg_type=”cover” parallax_image_height=”content-height” parallax_image_movement=”fixed” parallax_image_speed=”standard” bg_video_loop=”yes” parallax_video_height=”window-height” row_responsive_vis=”hidden-lg_hidden-md” row_top_style=”none” row_bottom_style=”none” parallax_video_overlay=”none” row_overlay_opacity=”0″ remove_element_spacing=”no” row_col_spacing=”0″ row_col_pos=”default” row_col_equal_heights=”no” row_expanding=”no” row_animation=”none” row_animation_delay=”0″ minimize_row=”no” simplified_controls=”yes” custom_css_percentage=”no” custom_css=”margin-top: 0px;margin-bottom: 0px;” border_styling_global=”default” width=”1\/1″ el_position=”first last”] [spb_blank_spacer height=”30px” width=”1\/1″ el_position=”first last”] [spb_column col_sm=”4″ padding_horizontal=”0″ width=”1\/3″ el_position=”first”] [spb_boxed_content type=”coloured” box_link_target=”_self” padding_vertical=”0″ padding_horizontal=”0″ width=”1\/1″ el_position=”first last”]\n

        \"Metal<\/p>\n[\/spb_boxed_content] [\/spb_column] [spb_column col_sm=”4″ padding_horizontal=”0″ width=”1\/3″] [spb_boxed_content type=”coloured” box_link_target=”_self” padding_vertical=”0″ padding_horizontal=”0″ width=”1\/1″ el_position=”first last”]\n

        \"intecci\u00f3n<\/p>\n[\/spb_boxed_content] [\/spb_column] [spb_column col_sm=”4″ padding_horizontal=”0″ width=”1\/3″ el_position=”last”] [spb_boxed_content type=”coloured” box_link_target=”_self” padding_vertical=”0″ padding_horizontal=”0″ width=”1\/1″ el_position=”first last”]\n

        \"metal<\/p>\n[\/spb_boxed_content] [\/spb_column] [\/spb_row] [spb_row element_name=”Row” wrap_type=”content-width” parallax_image_height=”content-height” parallax_image_movement=”fixed” parallax_image_speed=”0.5″ bg_video_loop=”yes” parallax_video_height=”window-height” parallax_video_overlay=”none” row_overlay_opacity=”0″ row_col_pos=”default” width=”1\/1″ el_position=”first last”] [spb_blank_spacer height=”30px” width=”1\/1″ el_position=”first last”] [spb_column col_sm=”12″ padding_horizontal=”0″ width=”1\/1″ el_position=”first last”] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/1″ el_position=”first last”]\n

        Tolerances<\/strong><\/h2>\n
        <\/div>\n[\/spb_text_block] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/1″ el_position=”first last”]\n

        Dimensional tolerance are adjusted to customer needs. If there are no special requirements we work with a typical tolerance \u00b10.5% and can reach precision levels of 0.3%. This tolerances depend on part dimensions, material, part shape, and process requirements.<\/p>\n[\/spb_text_block] [\/spb_column] [\/spb_row] [spb_row element_name=”Row” wrap_type=”content-width” parallax_image_height=”content-height” parallax_image_movement=”fixed” parallax_image_speed=”0.5″ bg_video_loop=”yes” parallax_video_height=”window-height” parallax_video_overlay=”none” row_overlay_opacity=”0″ row_col_pos=”default” width=”1\/1″ el_position=”first last”] [spb_column col_sm=”12″ padding_horizontal=”0″ width=”1\/1″ el_position=”first last”] [spb_blank_spacer height=”30px” width=”1\/1″ el_position=”first last”] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/1″ el_position=”first last”]\n

        Standard and certificates
        \n<\/strong><\/h2>\n
        <\/div>\n

         <\/p>\n[\/spb_text_block] [\/spb_column] [spb_column col_sm=”12″ padding_horizontal=”0″ width=”1\/1″ el_position=”first last”] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”1\/1″ el_position=”first last”]\n

        Gesti\u00f3n de Compras only works with companies that can provide us warranties, which are holders of all necessary quality certificates and work according to all specific industry standards such as:<\/strong><\/p>\n

          \n
        • ISO 9001 and ISO 14001<\/em><\/li>\n
        • ISO 22068 Injection molded sintered metal materials
          \n<\/em><\/li>\n
        • EN 9100 \u2013 Aerospace Industry
          \n<\/em><\/li>\n
        • ISO 13485 \u2013 Medical industry.
          \n<\/em><\/li>\n
        • TR 16949 \u2013 Automobile Industry.
          \n<\/em><\/li>\n
        • ISO 8062, ISO 286-2, DIN 2768, etc. \u2013 Tolerances<\/em><\/li>\n
        • OHSAS 18001 \u2013 Health and safety regulations.
          \n<\/em><\/li>\n<\/ul>\n[\/spb_text_block] [\/spb_column] [\/spb_row]\n","protected":false},"excerpt":{"rendered":"

          [spb_row element_name=”Row” wrap_type=”content-width” parallax_image_height=”content-height” parallax_image_movement=”fixed” parallax_image_speed=”0.5″ bg_video_loop=”yes” parallax_video_height=”window-height” parallax_video_overlay=”none” row_overlay_opacity=”0″ row_col_pos=”default” width=”1\/1″ el_position=”first last”] [spb_column col_animation=”none” col_animation_delay=”0″ col_bg_type=”cover” col_parallax_image_movement=”fixed” col_parallax_image_speed=”0.5″ col_padding=”0″ col_vertical_offset=”0″ col_horizontal_offset=”0″ col_custom_zindex=”0″ col_sm=”12″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_styling_global=”default” width=”1\/1″ el_position=”first last”] [spb_text_block animation=”none” animation_delay=”0″ simplified_controls=”yes” custom_css_percentage=”no” padding_vertical=”0″ padding_horizontal=”0″ margin_vertical=”0″ custom_css=”margin-top: 0px;margin-bottom: 0px;” border_size=”0″ border_styling_global=”default” width=”3\/4″ el_position=”first”] In Gesti\u00f3n de Compras we have the necessary […]<\/p>\n","protected":false},"author":3,"featured_media":7224,"parent":5222,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-title.php","meta":{"footnotes":""},"yoast_head":"\nMetal injection moulding. Process and Products - Gesti\u00f3n De Compras<\/title>\n<meta name=\"description\" content=\"In Gesti\u00f3n de Compras we have the necessary means to produce parts made by metal injection moulding with a huge variety of materials and shapes.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/wp.gestiondecompras.com\/en\/products\/powder-metallurgy\/metal-injection-moulding\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Metal injection moulding. 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