{"id":8742,"date":"2021-05-14T11:23:28","date_gmt":"2021-05-14T11:23:28","guid":{"rendered":"https:\/\/wp.gestiondecompras.com\/?page_id=8742"},"modified":"2021-10-26T14:30:55","modified_gmt":"2021-10-26T14:30:55","slug":"schwerkraftguss","status":"publish","type":"page","link":"https:\/\/wp.gestiondecompras.com\/de\/produkte\/guss\/schwerkraftguss\/","title":{"rendered":"Schwerkraftguss auch Kokillenguss"},"content":{"rendered":"[spb_row element_name=“Row“ wrap_type=“content-width“ parallax_image_height=“content-height“ parallax_image_movement=“fixed“ parallax_image_speed=“0.5″ bg_video_loop=“yes“ parallax_video_height=“window-height“ parallax_video_overlay=“none“ row_overlay_opacity=“0″ row_col_pos=“default“ width=“1\/1″ el_position=“first last“] [spb_column col_sm=“12″ col_animation=“none“ col_animation_delay=“0″ col_bg_type=“cover“ col_parallax_image_movement=“fixed“ col_parallax_image_speed=“0.5″ col_padding=“0″ col_vertical_offset=“0″ col_horizontal_offset=“0″ col_custom_zindex=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_styling_global=“default“ width=“1\/1″ el_position=“first last“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“3\/4″ el_position=“first“]\n

Gesti\u00f3n de Compras verf\u00fcgt \u00fcber die M\u00f6glichkeit, jedes beliebige Teil im Schwerkraftgussverfahren zu entwerfen und herzustellen.<\/p>\n[\/spb_text_block][spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/4″ el_position=“last“]\n\n[\/spb_text_block] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

\n[\/spb_text_block] [\/spb_column] [\/spb_row] [spb_row element_name=“Row“ wrap_type=“content-width“ parallax_image_height=“content-height“ parallax_image_movement=“fixed“ parallax_image_speed=“0.5″ bg_video_loop=“yes“ parallax_video_height=“window-height“ parallax_video_overlay=“none“ row_overlay_opacity=“0″ row_col_pos=“default“ width=“1\/1″ el_position=“first last“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

Prozess
\n<\/strong><\/h2>\n
<\/div>\n[\/spb_text_block] [spb_boxed_content type=“coloured“ box_link_target=“_self“ padding_vertical=“0″ padding_horizontal=“0″ width=“1\/1″ el_position=“first last“]\n

Das Schwerkraftguss oder Gie\u00dfen in Dauerformen wird h\u00e4ufig f\u00fcr die Herstellung von Gussteilen aus Nichteisenlegierungen wie Aluminium, Kupfer, Magnesium oder Zink verwendet. Bei dieser Art des Gie\u00dfens wird das Metall bei atmosph\u00e4rischem Druck in eine Dauerform (die nicht zerst\u00f6rt wird) gegossen, die aus zwei bearbeiteten Stahlbl\u00f6cken und dem Hohlraum besteht, aus dem das endg\u00fcltige Teil entsteht.<\/p>\n

Die Gie\u00dfformen f\u00fcr das Schwerkraftgie\u00dfen bestehen in der Regel aus Gusseisen oder Stahl und sind einfach konstruiert. Die meisten von ihnen werden manuell bedient, obwohl bei der Massenproduktion pneumatische oder hydraulische Mechanismen eingesetzt werden, um die Formen in einem vorgegebenen Zyklus zu \u00f6ffnen und zu schlie\u00dfen, wobei der Metallguss und die Entnahme des Gussteils weiterhin manuell erfolgen k\u00f6nnen.<\/p>\n

Dieser Prozess besteht im Wesentlichen aus f\u00fcnf Schritten:<\/p>\n

    \n
  1. Fertigung der Form<\/li>\n
  2. Gie\u00dfen<\/li>\n
  3. K\u00fchlen<\/li>\n
  4. \u00d6ffnung der Form<\/li>\n
  5. Trimmen<\/li>\n<\/ol>\n[\/spb_boxed_content] [spb_column col_sm=“12″ col_animation=“fade-from-left“ col_animation_delay=“20″ col_bg_type=“cover“ col_parallax_image_movement=“fixed“ col_parallax_image_speed=“0.5″ col_padding=“0″ col_vertical_offset=“0″ col_horizontal_offset=“0″ col_custom_zindex=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_styling_global=“default“ width=“1\/1″ el_position=“first last“] [spb_blank_spacer height=“30px“ width=“1\/1″ el_position=“first last“] [spb_boxed_content type=“coloured“ box_link_target=“_self“ padding_vertical=“0″ padding_horizontal=“0″ width=“1\/1″ el_position=“first last“]\n

    \"gravity<\/p>\n[\/spb_boxed_content] [spb_blank_spacer height=“30px“ width=“1\/1″ el_position=“first last“] [\/spb_column] [spb_boxed_content type=“coloured“ box_link_target=“_self“ padding_vertical=“0″ padding_horizontal=“0″ width=“1\/1″ el_position=“first last“]\n

    Im Gegensatz zu Sandformen sind die Metallformen nicht por\u00f6s, so dass explizite Entl\u00fcftungs\u00f6ffnungen erforderlich sind, damit die Luft im Inneren der Form w\u00e4hrend des F\u00fcllens entweichen kann. Beschichtungen aus Graphit in einem geeigneten Tr\u00e4ger werden auf die Form aufgetragen, um den W\u00e4rmeschock f\u00fcr die Form zu minimieren und die Erstarrungsgeschwindigkeit des Gusses zu verringern. Das erste Gussteil wird bei Raumtemperatur in die Form gegossen, aber die Temperatur der Form steigt mit jedem Zyklus allm\u00e4hlich an und stabilisiert sich nach einigen Zyklen. Die Werkzeugkonstruktion und die Prozessparameter m\u00fcssen daher f\u00fcr eine h\u00f6here Temperatur der Form ausgelegt werden.<\/p>\n

    Mit dem Schwerkraftguss k\u00f6nnen komplexe Teile hergestellt werden, die dank Sandkernen oder Metallstiften manchmal Hohlr\u00e4ume oder L\u00f6cher aufweisen. Au\u00dferdem eignet es sich f\u00fcr kleine bis mittelgro\u00dfe Gussteile mit relativ gleichm\u00e4\u00dfiger Wandst\u00e4rke und ohne oder mit nur wenigen Hinterschneidungen. Die Metallform erm\u00f6glicht im Vergleich zum Sandguss eine bessere Ma\u00dfhaltigkeit und Oberfl\u00e4cheng\u00fcte.<\/p>\n[\/spb_boxed_content] [spb_blank_spacer height=“30px“ width=“1\/1″ el_position=“first last“] [\/spb_row] [spb_row element_name=“Row“ wrap_type=“full-width-contained“ row_bg_type=“image“ row_bg_color=“#242424″ color_row_height=“content-height“ bg_image=“1942″ bg_type=“cover“ parallax_image_height=“content-height“ parallax_image_movement=“scroll“ parallax_image_speed=“standard“ bg_video_loop=“yes“ parallax_video_height=“window-height“ row_top_style=“none“ row_bottom_style=“none“ parallax_video_overlay=“none“ row_overlay_opacity=“0″ remove_element_spacing=“no“ row_col_spacing=“0″ row_col_pos=“default“ row_col_equal_heights=“no“ row_expanding=“no“ row_animation=“none“ row_animation_delay=“0″ minimize_row=“no“ simplified_controls=“yes“ custom_css_percentage=“no“ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_styling_global=“default“ el_class=“hideBackImage“ width=“1\/1″ el_position=“first last“] [spb_column col_xs=“12″ col_sm=“12″ col_md=“8″ col_lg=“8″ col_animation=“none“ col_animation_delay=“0″ col_bg_color=“#242424″ col_bg_type=“cover“ col_parallax_image_movement=“fixed“ col_parallax_image_speed=“0.5″ col_padding=“0″ col_vertical_offset=“0″ col_horizontal_offset=“0″ col_custom_zindex=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“20″ padding_horizontal=“20″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;padding-top: 20px;padding-left: 20px;padding-right: 20px;padding-bottom: 20px;“ border_styling_global=“default“ width=“1\/1″ el_position=“first last“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

    Produktion
    \n<\/strong><\/h2>\n
    \n

    Gesti\u00f3n de Compras bietet eine breite Palette von Produkten die durch Kokillen hergestellt werden.<\/span><\/p>\n

    Wir arbeiten mit Fertigungspartnern zusammen die sowohl Gussrohlinge herstellen als auch mechanische Nachbearbeitung anbieten, wenn n\u00f6tig.<\/span><\/p>\n

    Slush casting<\/h3>\n

    Molten metalis poured into the mould andbegins to solidify at the cavity surface. When we have suitable thickness, the remaining liquid is poured out of themouldto leave a hollow shell.<\/span><\/p>\n

    Low pressure permanent mold casting<\/strong><\/h3>\n

    It uses a low pressure gas (<1 bar) to force the molten metal to fill the mold.<\/span><\/p>\n

    Vacuum permanent mold casting<\/strong><\/h3>\n

    It\u2019s similar to low pressure method but with an extra advantage, the dissolved gases in the molten metal are minimized.<\/span><\/p>\n

     <\/p>\n[\/spb_text_block] [\/spb_column] [\/spb_row] [spb_row row_responsive_vis=“hidden-lg_hidden-md“ element_name=“Row“ wrap_type=“standard-width“ row_bg_type=“color“ color_row_height=“content-height“ bg_type=“cover“ parallax_image_height=“content-height“ parallax_image_movement=“fixed“ parallax_image_speed=“standard“ bg_video_loop=“yes“ parallax_video_height=“window-height“ row_top_style=“none“ row_bottom_style=“none“ parallax_video_overlay=“none“ row_overlay_opacity=“0″ remove_element_spacing=“no“ row_col_spacing=“0″ row_col_pos=“default“ row_col_equal_heights=“no“ row_expanding=“no“ row_animation=“none“ row_animation_delay=“0″ minimize_row=“no“ simplified_controls=“yes“ custom_css_percentage=“no“ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_styling_global=“default“ width=“1\/1″ el_position=“first last“] [spb_blank_spacer height=“30px“ width=“1\/1″ el_position=“first last“] [spb_column col_sm=“4″ padding_horizontal=“0″ width=“1\/3″ el_position=“first“] [spb_boxed_content type=“coloured“ box_link_target=“_self“ padding_vertical=“0″ padding_horizontal=“0″ width=“1\/1″ el_position=“first last“]\n

    \"Gravity<\/p>\n[\/spb_boxed_content] [\/spb_column] [spb_column col_sm=“4″ padding_horizontal=“0″ width=“1\/3″] [spb_boxed_content type=“coloured“ box_link_target=“_self“ padding_vertical=“0″ padding_horizontal=“0″ width=“1\/1″ el_position=“first last“]\n

    \"Gravity<\/p>\n[\/spb_boxed_content] [\/spb_column] [spb_column col_sm=“4″ padding_horizontal=“0″ width=“1\/3″ el_position=“last“] [spb_boxed_content type=“coloured“ box_link_target=“_self“ padding_vertical=“0″ padding_horizontal=“0″ width=“1\/1″ el_position=“first last“]\n

    \"Gravity<\/p>\n[\/spb_boxed_content] [\/spb_column] [\/spb_row] [spb_row element_name=“Row“ wrap_type=“content-width“ parallax_image_height=“content-height“ parallax_image_movement=“fixed“ parallax_image_speed=“0.5″ bg_video_loop=“yes“ parallax_video_height=“window-height“ parallax_video_overlay=“none“ row_overlay_opacity=“0″ row_col_pos=“default“ width=“1\/1″ el_position=“first last“] [spb_blank_spacer height=“30px“ width=“1\/1″ el_position=“first last“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

    Materialien und Produkte
    \n<\/strong><\/h2>\n
    <\/div>\n[\/spb_text_block] [spb_column col_sm=“12″ col_animation=“none“ col_animation_delay=“0″ col_bg_type=“cover“ col_parallax_image_movement=“fixed“ col_parallax_image_speed=“0.5″ col_padding=“0″ col_vertical_offset=“0″ col_horizontal_offset=“0″ col_custom_zindex=“0″ simplified_controls=“no“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;padding-right: 20px;“ border_styling_global=“default“ width=“1\/1″ el_position=“first last“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

    Dieses Verfahren erm\u00f6glicht die Bearbeitung von Nichteisenwerkstoffen wie Aluminium-, Kupfer-, Magnesium- oder Zinklegierungen, da Dauerformen normalerweise aus Eisen oder Stahl hergestellt werden. Wir k\u00f6nnen jedoch auch mit Eisen und Stahl unter Verwendung von Graphitformen arbeiten.<\/p>\n

    Durch Schwerkraftgie\u00dfen kann eine gro\u00dfe Menge von Teilen mit hoher Qualit\u00e4t zu niedrigen Kosten hergestellt werden, aus diesen Gr\u00fcnden wird dieses Verfahren h\u00e4ufig f\u00fcr Automobilteile verwendet, aber auch f\u00fcr die Herstellung von Industrieanlagen, Teile f\u00fcr die Kraft\u00fcbertragung, Geh\u00e4use jeglicher Art, f\u00fcr Kabelseilnaben und vieles mehr. Einige Teile, die mit diesem Verfahren hergestellt werden, sind Motorhalterungen, Ansaugrohre, Ventilk\u00f6rper, Antriebsk\u00f6rper, Zylinderk\u00f6pfe, Anschlussk\u00e4sten, Achsschenkel, Laufr\u00e4der, Bremss\u00e4ttel, Kompressorteile, Drehmomentstangen, Flansche, Kr\u00fcmmer, Geh\u00e4use, Abdeckungen, elektrische Armaturenteile…<\/p>\n[\/spb_text_block] [spb_blank_spacer height=“30px“ width=“1\/1″ el_position=“first last“] [\/spb_column] [\/spb_row] [spb_row element_name=“Row“ wrap_type=“content-width“ parallax_image_height=“content-height“ parallax_image_movement=“fixed“ parallax_image_speed=“0.5″ bg_video_loop=“yes“ parallax_video_height=“window-height“ parallax_video_overlay=“none“ row_overlay_opacity=“0″ row_col_pos=“default“ width=“1\/1″ el_position=“first last“] [spb_column col_sm=“12″ padding_horizontal=“0″ width=“1\/1″ el_position=“first last“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

    Toleranzen<\/strong><\/h2>\n
    <\/div>\n[\/spb_text_block] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

    Typische Toleranzen beim Kokillenguss sind 0,4 mm f\u00fcr die ersten 25 mm (0,015 in f\u00fcr den ersten Zoll) und 0,02 mm f\u00fcr jeden weiteren Zentimeter, wobei die Toleranzen immer an die Konstruktionsspezifikationen angepasst werden.<\/p>\n[\/spb_text_block] [\/spb_column] [\/spb_row] [spb_row element_name=“Row“ wrap_type=“content-width“ parallax_image_height=“content-height“ parallax_image_movement=“fixed“ parallax_image_speed=“0.5″ bg_video_loop=“yes“ parallax_video_height=“window-height“ parallax_video_overlay=“none“ row_overlay_opacity=“0″ row_col_pos=“default“ width=“1\/1″ el_position=“first last“] [spb_column col_sm=“12″ padding_horizontal=“0″ width=“1\/1″ el_position=“first last“] [spb_blank_spacer height=“30px“ width=“1\/1″ el_position=“first last“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

    Standard und zertifikate
    \n<\/strong><\/h2>\n
    <\/div>\n

     <\/p>\n[\/spb_text_block] [\/spb_column] [spb_column col_sm=“6″ padding_horizontal=“0″ width=“1\/2″ el_position=“first“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

    Gesti\u00f3n de Compras arbeitet nur mit jenen Unternehmen zusammen die uns Garantien geben k\u00f6nnen, die \u00fcber alle erforderlichen Qualit\u00e4tszertifikate verf\u00fcgen und die nach allen spezifischen Industrienormen arbeiten, wie z. B:<\/strong><\/p>\n

      \n
    • ISO9001, TS16949 und ISO 14001<\/li>\n
    • QS9000, AS9100<\/li>\n
    • DIN 4766 f\u00fcr Oberfl\u00e4chenrauigkeit<\/li>\n
    • ISO 8062, ISO 286-2, DIN 2768, DIN 1697, etc. f\u00fcr Ma\u00dftoleranzen<\/li>\n<\/ul>\n[\/spb_text_block] [\/spb_column] [spb_column col_sm=“6″ padding_horizontal=“0″ width=“1\/2″ el_position=“last“] [spb_blank_spacer responsive_vis=“hidden-xs_hidden-sm“ height=“50px“ width=“1\/1″ el_position=“first last“] [spb_text_block animation=“none“ animation_delay=“0″ simplified_controls=“yes“ custom_css_percentage=“no“ padding_vertical=“0″ padding_horizontal=“0″ margin_vertical=“0″ custom_css=“margin-top: 0px;margin-bottom: 0px;“ border_size=“0″ border_styling_global=“default“ width=“1\/1″ el_position=“first last“]\n

      \"isos\"<\/p>\n[\/spb_text_block] [\/spb_column] [\/spb_row]\n","protected":false},"excerpt":{"rendered":"

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